CHMER GLX643 | GLX - SERIES | MÁY CẮT DÂY EDM

Mô tả

GLX643
Máy Cắt Dây EDM
Dạng C: Trọng tâm ổn định trong quá trình vận hành; độ chính xác bước dịch chuyển trong ±4μm.
15x: Được trang bị hệ điều hành GenOS dựa trên Linux; xử lý nhanh hơn gấp 15 lần nhờ khả năng phản hồi tốc độ cao và điều khiển đa trục.
15%: Tốc độ gia công tăng 15%, tiết kiệm năng lượng lên đến 28%.
19": Bàn phím hotkey do CHMER thiết kế, giúp vận hành trực quan và chuyển đổi chức năng nhanh chóng.
20%: Hiệu suất xỏ dây và cắt tăng hơn 20%.
60%: Hành trình trục UV được cải tiến 60% giúp cắt taper (vát nghiêng) linh hoạt hơn.
Kỹ thuật số: Điều khiển dòng chảy kỹ thuật số giúp vận hành dễ dàng và điều chỉnh áp suất nước chính xác ở cả đầu trên và đầu dưới.

Chi tiết

6th Gen AWT
                                      5th vs. 6th Gen AWT System
Item Unit AWT 5.5 AWT 6th Diff.%
Threading Time sec 12 9 -25%
Wire Cutting Time sec 4.5 2.5 -44%
Heater Lifetime mo 4 8 100%
Heater Power Consumtion W 5.5 4.5 -18%
Circuit Board Count pcs 7 5 -28%
AWT System Power Usage W 320 165 -48%

Feature Highlights
üHigh Reliability & Low Maintenance
   Reliable mechanical design minimizes maintenance needs and achieves nearly 100% wire threading success.
üWire Break & Underwater Threading
   Supports wire break and underwater threading to reduce idle time and enable smart, unmanned operation.
üFlexible Threading Modes
   Customizable threading modes with the Automatic Wire Threading Assistant Device ensure smooth threading for thick workpieces.
üAutomatic Water Level Integration
   Works with the Intelligent Water Level Control System for fully automated multi-level machining tasks.

i8+ Power Supply
 
The intelligent i8+ power system boosts cutitng speed by 15% while achieving 28% engery savings.
It also features automatic discharge path optimization to enhance stability and reduce power loss. 


Linear Motor
All models are equipped with CHMER’s UX1 linear motor drive system, delivering stronger thrust with lower energy consumption to ensure stable and accurate movement every time. It features zero friction, no backlash, no transmission loss, no vibration, and excellent responsiveness.

Ballbar Testing
After 5 years of use

Enhanced Surface Accuracy
                                                                                                                                                                                                                              《Machining Conditions》
▍Brass wire = 0.20 mm/BS
▍Workpiece = SKD11
▍Number of cuts = 5 ▍Thickness = 25 mm ▍Surface roughness = Ra 0.25 µm
▍Roundness = 2 µm
 
AC - μ Super Fine Finish Circuit
AC-μ Super Fine Finish Circuit enables high-frequency discharge and precise energy control for superior surface quality:
▍ Best surface roughness: Ra 0.14 μm (Tungsten Carbide)
▍ Best surface roughness: Ra 0.25 μm (SKD11 Steel)


In- House Controller
Features of the W5N Control System
- The W5N GenOS controller integrates a Linux-based high-performance system with industrial PC technology, boosting computing power by over 15 times and supporting multi-axis synchronous control.
- It features Database, FTP server, OPC UA server, and remote desktop functions for seamless data collection, remote monitoring, and MES system integration.
- The modular hardware design improves maintenance convenience, enables quick upgrades, and facilitates efficient external device integration, ensuring long-term operational stability.
 
New vs. Old Controller Comparision
Item Unit F-Type N-Type Difference
Computing Performance FLOPs 806 12135 ↑15×
Size LxHxWW cm 28.5x20.5x30.5 19.4x14.8x6 ↓90%
Weight kg 9.05 1 ↓90%
Power Consumption W 44 13.44 ↓70%
Component Count pcs 159 12 ↓92%
Overall Assembly Size kg 105 84 ↓20%
100MB File Loading Speed s 31.8/36.5 2.9/2.7 ↑12×

TECHNICAL SPECIFICATIONS
Machine Specifications     Unit        GLX432     GLX643
X, Y, Z Axes Travel mm 400x300x250 600x400x310
U, V Axis Travel mm 100x100 120x120
Max. Workpiece Dimensions mm 725x600x245 910x700x305
Max. Weight of Workpiece kg 450 650
X, Y axis Feed Rate mm/min 1800 1800
Driving System   X, Y Linear Motors
Z, U, V AC Servo Motors
Wire Diameters ( Standard) mm ɸ0.15~0.3 (ɸ0.25)
Wire Tension Gf 300
Maximum Wire Speed mm/sec 300~2500
Maximum Taper Angle mm ±21/110 (DA+DB=15mm) ±21/140 (DA+DB=15mm)
Machine Dimensions mm W2300xD2350XH2350 W2750xD2500xH2450
Machine Weight kg 3000 3950
Dielectric Filtration System
Dielectric Tank Capacity L 650 760
Filtration Type Paper
Ion Exchange Resin Filter L 14L
Dielectric Quality Control   Auto
Dielectric Temperature Control   Auto
Power Supply Unit
Circuit Type   Transistor, No Resistance Loop
Discharge Mode   Rough Machining / Fine Machining / AC-μ Super Fine Finish
Discharge Voltage Levels 16 (Standard) / 20 (Optional)
Discharge Time Levels 60
Off Time Levels 233
Max. Power Consumption kVA 8
Input Type   Keyboard, RS232C, RS422, RS485, USB, LAN
 
CNC Unit  
Controller Version N-Type Controller Resolution Unit 0.0001 mm
Operating System GenOS (LINUX) Max Command ±9999.9999 mm
Bit Architecture 32 bit Interpolation Functions Linear / Circular
CPU Core Count Quad-core Position Command Absolute / Incremental
RAM 4 Command Unit Metric / Inch
Storage 32 Machining Speed Control Servo / Fixed
Display Type 24" Color Touch Screen Program Override 0.001‒9999.999
Servo Axis Control EtherCAT ‒ Semi-closed Loop,
Fully-closed Loop (Optical Encoder)
Program Storage Capacity 1000‒9999
Controlled Axes 5 / 7 Axes: X, Y, U, V, Z (Optional Rotary Axis) Input Power 3 Phase 220V ± 5%


Standard/ Optional
    
                                                                                                                                                                                                                                                                                                              Standard 
l      Optional ™ Not Avaiable —
Features & Item Specification Unit GLX432 GLX643
Power Supply & Controll System
i8+ Power Supply   1 set l l
AC/DC Power   1 set l l
Super Fine Finish Circuit   1 set ™ ™
Touch Screen 24 " 1 set l l
Interrupted Power Recovery   1 set l l
USB   1 set l l
Internet Data Transfer   1 set l l
DXF Transferring Function   1 set l l
Remote Monitoring & Internet Connection   1 set ™ ™
Mechanism & Machining System
Linear Motor Drive System X & Y Axes 1 set l l
Linear Scale 0.5 Resolution 1 set l l
Automatic Wire Threading System AWT 6.0 1 set l l
Wire Diameter Machining Φ 0.15‒0.3 1 set l l
Fine Wire Specification Φ 0.1 1 set ™ ™
Wire Threading Assistant Device   1 set l l
Z-Axis Travel Extension 300 mm 1 set ™
Z-Axis Travel Extension 400 mm 1 set ™
Energy Saving Inverter Chiller 20,000 BTU 1 set l l
Additional Functions
6th Axis Machining   1 set ™ ™
Jumbo Wire Feeder 30kg 1 set ™ ™
2 in 1 Transformer and AVR   1 set ™ ™
Waste Adhesion Prevention   1 set ™ ™
Sleep Mode & Wake-up   1 set l l
Wire Overflow Protection   1 set l l
QR Code Program Input   1 set ™ ™
QMC-Surface Quality Control Circuit   1 set ™ ™
CAD/CAM   1 set ™ ™